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Rebuilding Services
Rebuilding Services - Complete Rebuild Overview
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The following is a complete overview of our rebuilding process. Call us with your requirements and to discuss the options available today. Keep in mind, optional equipment such as a pressure die assist or mandrel extractor can be added to your machine at the time of the rebuilding process. These optional items will be quoted on a per-machine basis prior to the work being performed.
Below is an overview of what a standard rebuild consist of:
Description of Work Performed (Basic Total Rebuild)
Mechanical
The machine will be disassembled to the frame and sent out for sandblast. Upon reassembly, the machine will be repainted with a 2 part, high gloss epoxy enamel.
The swing arm will be rebuilt with new tapered bearings & races, new pins, link bushings, slides, gibs, wear strips, and clamp strips.
Machine die boss and add new replaceable die surface, die key, locating rin, and die stud.
The idler sprocket will be rebuilt with new bearings and pin.
The stationary arm will be rebuilt with new pins, link bushings, slides, gibs, wear strips, and clamp strips.
Rebuild pressure die holder with new bearings, masterbar plates, and rails.
Machine clamp die holder surface. Replace half round.
Install new electronic slide lubrication system on swing and stationary arms.
Electrical
Completely remove and discard all wiring, switches, and various electrical components.
New disconnect enclosure with all new motor controls.
New fuse holders, terminal strips, safety relays, and power supplies.
Add true safety monitoring relay controlled bend arm safety plates.
New Techno PC based touch screen controller. CLICK HERE FOR INFO
New switches/sensors, electrical connectors, wiring, junction boxes.
New bend arm encoder.
All new wiring & components.
Hydraulic
The hydraulic system will be rebuilt with new valves.
A
new hydraulic rotary vane pump will be added.
A new motor and pump motor adapter will be added.
All hydraulic hoses will be replaced.
All cylinders will be rebuilt with new packing, piston rings, and o-rings.
A new suction strainer will be added.
Options
Add pressure die assist
Add mandrel extractor
Add a split die actuator
Add proportional Bend Arm
Add programmable pressure controls
Add a manual carriage
New Hydraulic System - Remove & Replace entire hydraulic circuit
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Picture Gallery
Before Pictures
After Pictures
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Copyright Reserved 2008 Techno Industrial Machinery, Inc. P.O. Box 747, Columbia Station, OH 44028 | 440.236.5000