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Rebuilding Services

Rebuilding Services > Rebuilding Services
Rebuilding Services - Complete Rebuild Overview

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          The following is a complete overview of our rebuilding process.  Call us with your requirements and to discuss the options available today. Keep in mind, optional equipment such as a pressure die assist or mandrel extractor can be added to your machine at the time of the rebuilding process. These optional items will be quoted on a per-machine basis prior to the work being performed. 

Below is an overview of what a standard rebuild consist of:



Description of Work Performed (Basic Total Rebuild)

Mechanical
  •      The machine will be disassembled to the frame and sent out for sandblast. Upon reassembly, the machine will be repainted with a 2 part, high gloss epoxy enamel.
  •      The swing arm will be rebuilt with new tapered bearings & races, new pins, link bushings, slides, gibs, wear strips, and clamp strips.
  •      Machine die boss and add new replaceable die surface, die key, locating rin, and die stud.
  •      The idler sprocket will be rebuilt with new bearings and pin.
  •      The stationary arm will be rebuilt with new pins, link bushings, slides, gibs, wear strips, and clamp strips.
  •      Rebuild pressure die holder with new bearings, masterbar plates, and rails.
  •      Machine clamp die holder surface. Replace half round.
  •      Install new electronic slide lubrication system on swing and stationary arms.
Electrical
  •     Completely remove and discard all wiring, switches, and various electrical components.
  •       New disconnect enclosure with all new motor controls.
  •    New fuse holders, terminal strips, safety relays, and power supplies.
  •    Add true safety monitoring relay controlled bend arm safety plates.
  •       New Techno PC based touch screen controller. CLICK HERE FOR INFO
  •    New switches/sensors, electrical connectors, wiring, junction boxes.
  •    New bend arm encoder.
  •    All new wiring & components.
Hydraulic
  •      The hydraulic system will be rebuilt with new valves.
  •     A new hydraulic rotary vane pump will be added.
  •       A new motor and pump motor adapter will be added.
  •       All hydraulic hoses will be replaced.
  •       All cylinders will be rebuilt with new packing, piston rings, and o-rings.
  •       A new suction strainer will be added.
Options
  •   Add pressure die assist
  •   Add mandrel extractor
  •   Add a split die actuator
  •   Add proportional Bend Arm
  •   Add programmable pressure controls
  •   Add a manual carriage
  •   New Hydraulic System - Remove & Replace entire hydraulic circuit.




Picture Gallery

 Before Pictures

After Pictures 

 

 

 

 



 

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